- Deployment of manpower for Operation & Maintenance of SMS(CONARC, EAF & BOF).
- Deployment of manpower for Operation & Maintenance of CASTER (Slab & Billet) .
- Deployment of manpower for Operation & Maintenance of LRF.
- Maintenance of Mould & Segment at CASTER.
- Operation & Maintenance of Heavy equipment.
- EOT crane operation & Maintenance up to 500MT capacity (hot metal handling, mould and segment repair shop, ladle, slab, coil handling, billet handling, Plate mill, scale pit or in any other areas.)
- Mechanical maintenance of HMDS.
- Mechanical maintenance of RH.
- Mechanical maintenance of SMLP.
- Mechanical maintenance of MHS.
- Coal crushing & conveying to boiler bunkers with the operation of CRMHS equipment.
- Coking coal stacking & feeding.
- Operation of plant equipments.
- Preventive & Breakdown Maintenance of Vibrating Feeder- 4 no, Ring Granulator -2 Nos, Vibrating Gizzley Feeder- 2 Nos, Belt Conveyors: Phase – I-18 Nos, Phase -II-10 Nos, Discharge chute : Phase – I – 29 Nos, Phase – II – 10 Nos, Ventilation system – 6 Nos, Dust Supression System. – 2Nos, Dust Extraction. System – 1 No, Apron Feeder- 1 No, Flap Gates- 4 Nos, Inline Magnetic Separator – 4 No, Surge Hoppers – 2 Nos, COAL(stacker) YARD SPRAY SYSTEM, FIRE FIGHTING SYSTEM, ELECTRIC HOIST – 15 Nos., Tunnel sump pump, Truck Tippler- 3 Nos, Wagon Tippler & Side Arm Charger, Belt Weigh Feeder, Ventilation system, Dust Supression System & Dry fog dust suppression system, FIRE FIGHTING SYSTEM, ELECTRIC HOIST, ,
- Cleaning of Junction Houses, Bunker area, Crusher House & surroundings, tunnel, tunnel pit, Truck hopper area, Truck Tippler area, Wagon Tippler Area, conveyor galleries, gallery bottom area, Conveyor take up area, CCR building, substore buildings, EP houses in regular basis.
- Operation of raw material feeding system.
- Operation of KILN
- Operation of delivery building
- Operation of briquette machine
- Maintenance (Mechanical/Electrical/Instrument/Hydraulic) of raw material feeding system, KILN, Briquette machine, delivery building, vibro feeders, screens, hoisting equipments, etc.
EOT CRANE MAINTENANCE WORKS :
MECHANICAL
- Lubrication
- Replacement of wire ropes, rail, pulley set, gearboxes, shaft & coupling, bearings, thruster.
- Replacement of boggie assembly, idle wheel, drive wheel.
- Maintenance of gear boxes
ELECTRICAL
- Maintenance of motors, resistance box, panel, control & brake equipment, cc shoe, lighting.
- Maintenance of bridge & trolley JB, festoon cable, girder ac, MCT motor, caliper brake motor.
- Maintenance of protective panel, master controller
- All hoist limit switch check.
- Isolator/ACB cleaning &tightness, Cabin ac maintenance, thyristor stack cleaning.
- Crane motor vibration checking. Power contactor kits change.
INSPECTION/CHECKING JOBS
- Check function of brake & adjust, Check condition of brake drum & liner.
- Check screwed connections for tightness, Greasing of runners & crane travel.
- Check condition of all buffers & stop.
- Check cross travel and long travel power supply components for function of firm fit.
- Check condition of runner flanges and of sealing of anti friction bearings.
- Adjustments of rope guides, Wire rope checking, Checking oil in gear box.
- Check for oil leakage from gearbox, Check gearbox bearings temp/noise.
- Gear teeth greasing.
INSPECTION/CHECKING JOBS:
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- Check and tight of all fastener including CT, LT gear box foundation bolts.
- Inspection of hook, wheels and coupling etc. check free movement of cable guide.
- Check wheel bearing temp/noise, mounting of bolts checking/tightening.
- Check wheel bearing temp/noise, mounting of bolts checking/tightening.
- Complete checking of all electrical function and components.
- Checking of festoon for it’s free movement and corrections if required.
- Check pulley, Check guide rollers, Check pulley, Check wire rope drum and winding of ropes.
- Check hooks, Check mechanical limit switch, Check mechanical limit switch.
- Check flame proofness of the control panel, Check sheaves and drum for cracks and wear in grooves.
- Check SWL indicator and lift operation from inside and outside.
- Check for statutory documents/certifications.
- Physical tripping of lift and hoists by limit switches.
- Check the crane is operating-vibration, sound, movement, Electrical check brake operation
- Pendant – checking all the buttons are working. Cover is properly closed.
- Thruster – check terminal box for tightness, check water ingress, check the oil level. Check IR and WR value.
- Motor – check terminal box for tightness of connections and conditions of power cable. Measure IR and WR value. Check for vibration.
- Control panel – check the power cable and control connections for tightness. Check rating of power, control fuse and BMR set to manual.
- Limit switch – check CT, LT and main hoist. Clean the contact with CRC. Check tightness of all limit switch connections.
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- Checking engine oil and refill to the correct fill mark.
- Change oil in air cleaner.
- Check fan belt tension and adjust if required.
- Flush out radiator and refill with soft water.
- Check all nuts and bolts for tightness.
- Check the condition of starter motor, alternator etc.
- Grease all the mentioned greasing points.
- Brake fluid level in master cylinder reservoir.
- Drain filter bowl until clean fuel appears.
- Check electrical equipments.
- Check and reset tappet clearance.
- Clean hydraulic oil breather.
- Adjust clutch and brake pedal free play. Check brakes.
- Check tyre pressure.
- Check level of transmission oil and hydraulic oil, clean fuel tank strainer.
- Change diesel filter element. Etc.
- Loading of steel on trailer by crane from confined place as per officer incharge’s instruction.
- Unloading & stacking of steel at site nearby and access to crane at SBP.
- Loading of shots and paint on dumper from confined place as per officer incharge’s instruction.
- Unloading & stacking of shot & paint at site nearby to SBP/inside shop floor.
- Filling of paint chamber after getting well mixed with thinner.
- Filling of paint shots in SBM continuously as per vacancy.
- Checking the steel plates for flatness & dryness.
- Feeding of dry and flat steel for shot blasting. Visual inspection of shot-blasted plates to ensure blasting quality and feeding for painting.
- Operation of panels for shot blasting & painting from control room.
- Crane operation for entire activities on shop floor.
- Inspection of finished products for conforming painting quality with inspection gauge and DFT meter.
- Touch up of paint if required by brush painter.
- Unloading and stacking the finished products after QA/QC clearance of painting.
- Issuing the finished materials for fabrication as per officer incharge’s instruction.
- Documentation for the entire activity.
- In daily maintenance, mechanical & electrical maintenance of SBM’s paint chamber, tank cleaning of plunger pump, nozzle, thinner tank, control panels etc including general maintenance, breakdown maintenance, running maintenance, PM & Shut Down.
- Complete housekeeping of shot blasting machine.
- Supervision of the entire activity trough out the process for a quality & safe production.
- Manpower for operation of sinter machine, conveyor belts, proposing system , Crushing mill, hammer mill, screen house, cooling machine etc.)
- Maintenance (Electrical/Mechanical/Instrumentation/hydraulic) of sinter machine, pellet car, ignition furnace, hearth layer chute, screen house, crushing mill, hammer mill, cooling machine, repair and maintenance of conveyor systems, miscellaneous structural, piping, equipment repair and maintenance works etc.)
- Various ferro alloys, micro alloys, electrodes, lime and dolime, refractories handling.
- O&M of CRMHS (approx. 150000MT/Month) at JSL Stainless Ltd., KNIC, Danagadi, Jajpur- Odisha.
- Operation of MHS & slag handling system at SMS, Jindal Steel & Power Ltd – Nisha, Angul- Odisha.
- Operation & Maintenance of Sinter return fines conveyor at Base Blending Plant at Bhushan Steel Limited, Dhenkanal, Odisha.
- Various steel structures, silos, project works, water cooled panels, water cooled elbows etc.
- Strengthening work of steel structures.
- Fabrication and erection of new pipelines, modification of existing pipelines (CS, GI, SS) of any dimension.
- Fabrication & Erection Of Chimney, Duct, Chutes etc.
- We have successfully done erection & commissioning of hydraulic power pack system & piping in Barge at Essar Shipping Ltd, Hazira.
- Fabrication of water cooled fume elbow at TSBSL, Dhenkanal-Odisha.
- Successful installation (fabrication and erection) of Miwanti Project at SMSII, TSBSL, Dhenkanal – Odisha.
- Overhauling of gearboxes, compressors, wheel assemblies, cylinders (pneumatic and hydraulic), CT, LT trolley, break assemblies, pulley etc.
- Dismantling and erection of heavy and light structures and equipments.
- Torquing and tightening of bolts of any size.
- Replacement of bearings, alignment of equipments and motors, compressors. Various crane maintenance works.
- Replacements of rails, rollers, gearboxes, various assemblies, valves, hoses, cylinders etc. Equipment assembly jobs.
- Repair & Maintenance of Bending machine, Grinding machine, Welding machine, PUG machine, Cladding machine, Magnet drill machine, Plasma cutting machine, Compressors, Fork lifts, Heavy earth moving equipment, DG sets, compressors etc.
- Various mechanical maintenance jobs in SMS, HRM, CRM, Heavy Eqpt. Mfg. Division.
- Supply of semiskilled, skilled & highly skilled technicians (Electrician & Mechanical tech).
- AM & PM of all type of EOT cranes and hoists from 0.5MT-260MT.
- Electrical maintenance works.
- Lifting, shifting and loading unloading of materials, heavy equipments, structures and Machineries. Material handling jobs.
- Penetration Marking & Cutting.
- Spool Fabrication on board including Bending, setup & welding.
- Pressure testing after erection.
- Erection of spool (including penetration welding, Grinding etc.).
- Dry survey, APT, HPT, and NDT (if required) of spools etc.
- Erection & alignment of all types of mechanical & electrical equipments in Ship.
- Presently we are doing refractory application & maintenance of Electric Arc Furnace, BOF, LD Convertor, AOD, Steel Ladle lining, HML Lining, Total Tundish Refractory work, Purging Refractory work, Blast Furnace Cast-house lining and Maintenance, Slide-gate Refractory maintenance, VD-VOD Refractory lining and maintenance, Acid proof lining, Rotary kiln lining, Fabrication jobs & maintenance etc.
- HT / LT breaker Testing & Commissioning
- HT / LT Power Panels, Motor Control Centers .Distribution Panels.
- Decoupling, Dismantling, Shifting, Erection, Coupling & Alignment of Motors Up To 1600KW.
- HT / LT Power & Control Cables, Erection installation and Commissioning of transfers.
- Designing and Execution of 11 / 22 / 33 / 66 / 132 kV switchyard job with 66 KV O/H Line
- consisting of engineering / preparation of system design & drawings / supply / installation
- testing / commissioning of switchyard equipments like 2-pole structure, OH line, transformers, Breakers, HT/LT Panels, HT/LT cable laying & termination, Earthing Station/system, Lighting, etc. complete.
- Supply, Installation, Testing and Commissioning of electrical equipment like HT/LT Switchgear, Transformers, HT/LT Motors, Alum. Bus-duct of rating 600/800/1000/1600/2500/3200 Amp, control panels, distribution boards, interlock testing, protection checks, primary and secondary injection, relay testing, etc.
- Design, Fabrication, Installation, Testing and Commissioning of Power Control Centre, Main Power Distribution Board, Motor Control Centre, Main Lighting Distribution Board, Automatic.
- Power Factor Correction Panel, thyristorised Control Panel, HT/LT Bus ducts, Programmable Logic Control Panel and other panel boards as per tailor made requirement.
- Design, Schedule, Preparation and Laying of HT & LT power/control cables, special instrument & control cables underground or on trays, walls, structures, etc. as required.
- Cable end termination of HT & LT, Outdoor/Indoor types using Heat Shrink/Push on type
- Terminations and making of straight through joints using Compound / Heat Shrink type kits.
- Detailed instrumentation design to suit process requirements. , Preparing of final P & ID tag nos, Selection of instruments & spares requirement , Instruments list/ data sheets/specification , Procurements of instruments including sensors, cables & accessories ,
- Procurements of junction boxes, tubing, cable trays, etc , Installations & commissioning of instruments, sensors, cables, transmitters including support fabrication , Supply & installation of instrumentation control panels, Loop testing & calibration of instrumentation system ,
- Design development & installation of PC, PLC, SCADA & DCS system
- Designing, installation, testing and commissioning of illumination systems in industrial plants, outdoor & indoor, consisting of different types of lighting fixtures (normal/ flameproof type/increased safety type) installation of walls, structures, chimney, Offices, control etc.
- Designing, installation, testing and commissioning of Street Lighting system using
- MH/HPMV/HPSV lighting fixtures, MS tubular/rail poles, PSC poles incl. Tower lighting etc.
- Designing, installation, testing and commissioning of Earthing system consisting of Pipetype/Plate type Earthing stations, incl. Relevant civil works, installation of earth strips, grid formation, interconnection, equipment Earthing.
- Designing and installation of Lightning protection systems incl. Installation of lightning phenyls on high rise structures, buildings, tanks, laying of strips, Earthing stations, etc.
- Crane Outrigger Alignment and Slide Pad Replacement
- Hydraulic Cylinder Seal Replacement
- Wheel Hub Repaired and Bearing Replacement
- Seal Replacement of Swing Unit and Central Column
- Engine Repair and Maintenance. Like- Piston ,Liner ,Injector ,Feed Pump, Fuel Pump Etc…
- Engine Clutch Plate, Clutch Bearing, Flywheel and Pressure Plate Replacement.
- Derrick Cylinder and Piston Seal Replacement .
- Crane Telescopic Boom Maintenance and Slide Pad Replaced.
- Crane Assembly and Dismantle .
- Repaired and Replacement of Hydraulic Valve and Filters
- Crane Winch Brake, Winch Seal, Winch Gear Maintenance and Replacement .
- Crane Rope Inspection and Replacement .
- Crane and Hydra SLI Calibration and troubleshooting
- Troubleshooting PLC systems of Crane
- Hydraulic Motor Repaired.
- Troubleshooting Auto transmission system.